Graymills DDP .375' Pump User Manual

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795–90923
GM 3-07
01428B
TI2194A
Graymills
POLYPROPYLENE
Air Operated
Double Diaphragm Pumps
3/8" Model
Air Valve Service Instructions
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure
Polypropylene Pumps, Series E
US and Foreign Patents Pending
WARNING/CAUTIONS
Read all these SAFETY INSTRUCTIONS
BEFORE installing or using this equip-
ment. Keep this manual handy for refer-
ence/training.
Graymills Corporation 3705 N. Lincoln Avenue Chicago, Illinois 60613
773/248–6825 FAX 773/477–8673 www.graymills.com
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Summary of Contents

Page 1 - Graymills

795–90923GM 3-0701428BTI2194AGraymillsPOLYPROPYLENEAir OperatedDouble Diaphragm Pumps3/8" ModelAir Valve Service Instructions100 psi (0.7 MPa, 7

Page 2 - FIRE AND EXPLOSION HAZARD

20Service8. Grease the inside surfaces of the shift saddle (14) andinstall it as shown in Fig. 14. Hold the link assemblyfirmly in place and install t

Page 3 - SAFETY PRECAUTIONS

27PartsAir Motor Parts List (Matrix Column 2)DigitRef.No.Part No. Description Qty3 1 HOUSING, center;polypropylene; see page 2812{ COVER, air valve; p

Page 4 - Maintenance

28Parts* Included in Pump Repair Kit, which may be purchasedseparately.{ Included in Air Valve Kit 239952, which may be pur-chased separately. See par

Page 5 - Operation

29Performance Chart – pumps with Teflon Diaphragms020406080100120012345678TEST CONDITIONSPump tested in water with inlet submerged.(7.6) (15.2) (22.7)

Page 6 - Replacing the Air Valve

30Performance Charts – pumps with Hytrel Diaphragms020406080100120012345678TEST CONDITIONSPump tested in water with inlet submerged.(7.6) (15.2) (22.7

Page 7

32WARRANTYGraymills Corporation warrants that the equipment manufactured anddelivered, when properly installed and maintained , shall be free fromdefe

Page 8 - Repairing the Air Valve

3EQUIPMENT MISUSE HAZARDAny misuse of the equipment or accessories, such as overpressurizing, modifying parts, using incompatiblechemicals and fluids,

Page 9

4CAUTIOND Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed orrecirculated. Chemical compatibility ma

Page 10

14MaintenanceLubricationThe air valve is designed to operate unlubricated, howeverif lubrication is desired, every 500 hours of operation (ormonthly)

Page 11

11OperationPressure Relief ProcedurePRESSURIZED EQUIPMENT HAZARDThe system pressure must be manually relieved to pre-vent the system from starting or

Page 12

16ServiceReplacing the Air ValveTools RequiredD Torque wrenchD Phillips screwdriverD O-ring pickNOTE: Air Valve Kit 239952 is available. Parts include

Page 13 - SUCTION LIFT IN FEET (METERS)

17Service01436BFig. 10132{21014581VALVE PLATE DETAILGREASE APPLICATION19{15Torque oppositely and evenly to 8 to 14 in-lb (0.9 to 1.6 N-m).Torque to 5

Page 14

18ServiceRepairing the Air ValveTools RequiredD Torque wrenchD Phillips screwdriverD O-ring pickD Rubber malletDisassemblyWARNINGTo reduce the risk of

Page 15 - WARRANTY

19ServiceReassembly1. If the detent collar (7) was removed, carefully install anew collar in a new cover (2), using a rubber mallet.See Fig. 12.2. Gre

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